Intelligent Tilt Tray Sorter High Efficiency Versatile For High Density Sorting Environments

Realkey Tilt Tray Sorter Smart Sorting with Maximum Space Efficiency

The Realkey Tilt Tray Sorter, also known as the Flip Tray Sorter, offers a compact, intelligent, and cost-effective solution for efficiently handling small to medium-sized packages across a variety of industries. Designed for space-constrained environments and high-throughput operations, this system delivers precise sorting with minimal footprint—ideal for businesses aiming to maximize operational output without expanding facility space.

Compact, Smart, and High-Throughput
Powered by a horizontal continuous conveying mechanism, the sorter features motorized carts that carry trays along a predefined track. At the correct sorting location, an intelligent tilting mechanism activates, smoothly guiding items to their assigned destination chute.
Its ability to sort a wide range of product types—including cylindrical, spherical, and irregularly shaped items—makes it highly versatile compared to traditional sorters.

Performance Highlights
Sorting Capacity: Up to 10,800 items/hour (model-dependent)
Supported Items: Parcels, boxes, envelopes, consumer goods, produce, and more
Ideal For: Postal, e-commerce, fresh produce, apparel, pharma, and 3PL
Space Advantage: Efficient layout for high-density sorting environments

Application Scenarios
Postal & Express Logistics
Automate the high-speed sorting of small, lightweight packages in mail hubs and regional facilities.
E-Commerce & Omnichannel Retail
Perfect for batch order picking, returns processing, and store replenishment, particularly during peak sales periods.
Consumer Goods & Apparel Distribution
Sort items ranging from packaged food to clothing and accessories, supporting multiple distribution channels from one line.
Fresh Produce & Pharmaceuticals
Handle temperature-sensitive or shape-sensitive products with careful tray-based transport, minimizing handling errors.

Key Advantages
Heavy-Duty Tray Construction
Each tray is built to endure rugged operational environments and supports items weighing up to 15 kg—ideal for postal and courier applications.
Tray Customization for Product Fit
From flat trays to V-shaped designs for cylindrical goods, trays are optimized to safely transport irregular or rolling items within defined tray dimensions.
Built-In Safety Features
Trays are crafted without sharp edges, and all components are designed with operator safety in mind, ensuring safe operation and easy maintenance access.
Intelligent System Control
Precise identification tools and automated tilting functions enable unattended operation, reducing labor while enhancing consistency and accuracy.
Proven Track Record
With 18 years of experience in logistics automation, Realkey offers robust and field-tested solutions trusted by top-tier logistics and retail brands.

Smart, Scalable, and Built for Today’s Logistics
Whether optimizing space in a growing e-commerce warehouse or upgrading the efficiency of a postal distribution center, the Realkey Tilt Tray Sorter helps your operation scale quickly, safely, and cost-effectively.
Contact Realkey today to discover how tilt tray sorting can boost your space efficiency and throughput with intelligent automation.

Intelligent Tilt Tray Sorter

Intelligent automated logistics sorter

High Efficiency Tilt Tray Sorter

Intelligent Tilt Tray Sorter High Efficiency Versatile For High Density Sorting Environments Images